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Seals

Choosing Seals for Hydraulic Cylinders: A Practical Checklist

Pressure, speed, temperature and fluid — key factors for long seal life.

Choosing Seals for Hydraulic Cylinders: A Practical Checklist

Hydraulic cylinders depend on a set of seals working together. Choosing them correctly prevents leakage, contamination and premature wear.

The main seals in a cylinder

  • Rod seal — stops fluid leaking out along the rod.
  • Piston seal — separates pressure on both sides of the piston.
  • Wiper / dust seal — keeps dirt out as the rod retracts.
  • Static seals and O-rings — seal end caps and ports.

Checklist before you order

  1. Operating pressure — higher pressure needs harder compounds or support rings.
  2. Temperature — NBR suits most hydraulic oils; Viton for higher heat.
  3. Fluid type — mineral oil, water-glycol or synthetic fluids each need compatible compounds.
  4. Speed and stroke — fast movement generates heat and wear.
  5. Environment — dusty or outdoor machines need effective wipers.

When replacing seals, also inspect the rod and bore surfaces. A scratched rod will damage new seals quickly.

Replacement seals from samples

For older or imported machines, original seals can be hard to find. Share a sample or the groove dimensions and we can develop matching seals in the right compound.

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